Xi'an Zhongbao Machinery Co., Ltd. Introduces New Generation ZBFB-1000 Transfer Composite Peeling and Coloring Machine

With the rise of the green wave in the world, the Chinese tobacco market is increasingly open to the world. Responsibility for the implementation of the "Treaty on Tobacco Control Framework" on environmental protection and the use of environmentally friendly packaging materials are undoubtedly the focus of tobacco packaging companies. The transfer of aluminum-plated liner paper and aluminum-plated paperboard has been recognized and accepted by many tobacco companies and is an inevitable choice.

In order to meet the requirements of mechanical equipment for environmental protection materials, the newly developed ZBFB-1000 transfer compound peeling coloring unit from Xi'an Zhongbao Machinery Co., Ltd. has emerged. It can not only produce high-quality transfer, aluminum-plated cigarette lining paper, but also can produce transferred aluminum-plated paper jam. It can also produce traditional aluminum foil composite backing paper and aluminum foil composite paper jam. It can not only transfer, peel and paint these materials. Once completed, the substrate can also be printed on one side or coated on one side, and a preheating and ironing mechanism is provided to solve the phenomenon that unevenness, rolling, and the like of the material cannot be packaged during use. The equipment integrates the latest process technologies at home and abroad and highlights the controllable procedures for mechatronics. With its unique compatibility, it achieves a multi-functional effect.

The main performances and features of this machine are: digitalized automatic control, PLC control and control module control, color touch screen man-machine interface, display system control all parameters, high line count rotary encoder signal Feedback, inverter synchronous control in many places, with a high-precision temperature probe for temperature feedback, PLC intelligent adjustment, the whole machine starts, in addition to coating and winding roller, the remaining pressure roller are automatically closed, shut down It is automatically separated and has a corresponding manual operation function. There is a mechanism for dust removal and preheating of the paper before compounding. Due to the attachment of process fillers, talcum powder, and electrostatic dust on the surface during the production process of the base paper, the effective dust removal mechanism is set prior to compounding; In order to achieve a better composite effect, a preheating mechanism is added before compounding to adjust the moisture content of the composite base paper to achieve the best state of compounding. Since the previously used wire roller coating of various kinds of compounding equipment relied on the number of lines to adjust the amount of glue applied, the amount of glue applied would vary from substrate to substrate, so it was necessary to adjust it by replacing the anilox roll, thus not only increasing The cost also brings a lot of inconvenience and time waste. The unit adopts a three-roll transfer glue application mechanism, which has a wide range of glue application and a wide range of applicable substrates. Different speed differences between the rollers can evenly coat the glue, and the glue can be more advanced and reasonable. The oven design of the machine is unique and reasonable. It fully utilizes the principle of fluid mechanics. The temperature in each zone of the oven is calculated by PID. The PLC commands the analog SCR to adjust the heat supply in each zone so as to achieve temperature control. Through the heat exchanger, exhaust gas is completely discharged. The thermal energy recycling makes the whole unit ideal for heating and more energy-efficient. With a reasonably arranged film winding mechanism, after the film is peeled off, the film enters the winding station directly, and the paper enters the coloring station, avoiding excessive contact of the paper with the over-roll. Closed-loop tension control is adopted to make the stripped film flat and flat, without changing the original characteristics of the substrate and not deforming, which is more conducive to the use of the secondary aluminum plating process. Due to the need to meet the high-speed production of the machine, the compounding temperature is correspondingly increased, and the paper will be brittle, easily broken, and reduced in tension due to lack of moisture under certain conditions, which is not conducive to subsequent reprocessing processes such as slitting and packaging. The unit is equipped with a unique on-line replenishment mechanism, which allows the substrate to be flattened and improved in its folding endurance after rewinding. Moreover, its adhesion to aluminum powder is greatly enhanced and product quality is also guaranteed.

ZBFB-1000 transfer compound peeling coloring unit has been fully recognized and affirmed by customers. It is believed that with the increasing development of the packaging market, it will be more widely favored by enterprises, in order to adapt to mechanical equipment The requirements of environmental protection materials play a positive role in promoting.

Source: China Food Processing Machinery and Packaging Machinery