FMS flexible processing and manufacturing system
1. Description:
Festech's flexible manufacturing system is a set of equipment connected by a transmission system. The transmission device puts the workpiece on other coupling devices and sends it to the processing equipment, so that the workpiece is processed accurately, quickly and automatically. The central computer controls the machine tool and the transmission system, and the flexible manufacturing system can sometimes process several different parts at the same time.
The system has the characteristics of comprehensiveness, modularity and easy expansion. It can meet the teaching and training of complex control processes of different degrees in industrial automation systems. It contains 1 closed-loop flexible conveyor and 10 workstations: (the above picture shows only 6 workstations for reference)
The flexibility of this system mainly includes:
â— Machine flexibility When it is required to produce a series of different types of products, the difficulty of processing different parts with the machine changes.
â— Process flexibility First, the ability to adapt to changes in products or raw materials when the process flow is unchanged; Second, the difficulty of changing the corresponding processes in the manufacturing system to adapt to changes in products or raw materials.
â— Product flexibility: First, the ability of the system to produce new products very economically and quickly after the product is updated or completely turned over; second, the ability to inherit and be compatible with useful features of the old product after the product is updated.
â— Maintenance flexibility adopts multiple ways to query and handle faults to ensure the normal production capability.
â— Flexible production capacity The ability of the system to operate economically when the production volume changes. This is particularly important for manufacturing systems that organize production based on orders.
â— Expansion flexibility When the production needs, you can easily expand the system structure, add modules to form a larger system capacity.
â— Operational flexibility The ability to use different machines, materials, and technological processes to produce a series of products and the same product, and the ability to use different processes for processing.
â— Process flexibility First, the ability to adapt to changes in products or raw materials when the process flow is unchanged; Second, the difficulty of changing the corresponding processes in the manufacturing system to adapt to changes in products or raw materials.
â— Product flexibility: First, the ability of the system to produce new products very economically and quickly after the product is updated or completely turned over; second, the ability to inherit and be compatible with useful features of the old product after the product is updated.
â— Maintenance flexibility adopts multiple ways to query and handle faults to ensure the normal production capability.
â— Flexible production capacity The ability of the system to operate economically when the production volume changes. This is particularly important for manufacturing systems that organize production based on orders.
â— Expansion flexibility When the production needs, you can easily expand the system structure, add modules to form a larger system capacity.
â— Operational flexibility The ability to use different machines, materials, and technological processes to produce a series of products and the same product, and the ability to use different processes for processing.
The flexible manufacturing system is an automated manufacturing system that is managed and controlled by computer integration and used to efficiently manufacture small, medium, and large-volume parts of various varieties. it has:
â— Multiple standard manufacturing units, CNC machine tools with automatic loading and unloading functions;
â— A set of material storage and transportation system, which can transport workpieces and tools between the clamping stations of the machine tool;
â— A set of material storage and transportation system, which can transport workpieces and tools between the clamping stations of the machine tool;
FMS is a set of programmable manufacturing system, including automatic material conveying equipment, which can realize information integration and logistics integration under the support of computer. It can simultaneously process a variety of parts with similar physical characteristics and processing technology;
â— Can automatically change the tool and workpiece;
â— Can easily access the Internet, easy to integrate with other systems;
â— Dynamic scheduling can be carried out, and the logistics path can be dynamically reorganized in case of partial failure.
â— Can automatically change the tool and workpiece;
â— Can easily access the Internet, easy to integrate with other systems;
â— Dynamic scheduling can be carried out, and the logistics path can be dynamically reorganized in case of partial failure.
Control system interface (AS-i interface, Ethernet, Interbus, Profibus)
HMI (Human Machine Interface), monitoring and simulation
1. There is a monitoring system in each unit process and the whole process
2. Dynamic real-time control
3. Carry out simulation simulation with virtual editing tools
4. Learning the programming language of PLC and PC controller
PLC programming language
1. LD (Ladder Diagram) (Ladder Diagram)
2. IL (Instruction List)
3. SFC (Sequential Function Charts)
4. FBD (Function Block Diagram) (Function Block Diagram)
5. ST (Structured Text) (structured text)
2. System composition:
1. Work unit for material supply (incoming material distribution)
2. Inspection work unit (workpiece inspection)
3. The working unit of the operator (cutting the manipulator)
4. CNC machining unit (workpiece processing and processing by three-dimensional CNC milling machine)
5. Image processing work unit (quality control)
6. Robot working unit (automatic assembly of 5-axis robot)
7. Three-dimensional warehouse work unit (silo)
8. Operator work unit (workpiece output)
9. Work unit for finished product packaging (workpiece sorting)
10. Belt working unit
The above work units can be selected according to the school's own situation.
3. Practical training items:
1. Mechanical technology uses the mechanical components of the modular workstation to assemble, disassemble, and debug the automatic control system to plan the mechanical connectors in the mechanical system
2. Pneumatic technology understand and use pneumatic components to read air circuit diagram and design air circuit diagram Vacuum technology and its application Connect the air circuit and pneumatic circuit debugging
3. Electrical / electronic technology reading circuit diagram and design circuit diagram installation, wiring and inspection of electronic components electrical connection circuit fault diagnosis and elimination of sensor technology limit switch and sensor application sensor detection function
4. PLC technology PLC structure and function writing, downloading program and communication between PLC and monitoring system
5. Automatic control technology The function of the automatic control system and the interconnection between the workstations in the flexible system Commissioning and operation of the system
4. Application areas:
1. Automatic storage system
2. Parts classification system
3. Logistics system
4. Manufacturing and processing system
5. Robot control system
6. Servo control system
FMS-FF107 configuration scheme
1. Description:
Festech's flexible manufacturing system is a set of equipment connected by a transmission system. The transmission device puts the workpiece on other coupling devices and sends it to the processing equipment to make the workpiece processing accurate, rapid and automated. The central computer controls the machine tool and the transmission system, and the flexible manufacturing system can sometimes process several different parts at the same time.
The system has the characteristics of comprehensiveness, modularity and easy expansion. It can meet the teaching and training of complex control processes of different degrees in industrial automation systems. It contains 1 closed loop flexible conveyor and 6 workstations.
The flexibility of this system mainly includes:
â— Machine flexibility When it is required to produce a series of different types of products, the difficulty of processing different parts with the machine changes.
â— Process flexibility First, the ability to adapt to changes in products or raw materials when the process flow is unchanged; Second, the difficulty of changing the corresponding processes in the manufacturing system to adapt to changes in products or raw materials.
â— Product flexibility: First, the ability of the system to produce new products very economically and quickly after the product is updated or completely turned over; second, the ability to inherit and be compatible with useful features of the old product after the product is updated.
â— Maintenance flexibility adopts multiple ways to query and handle faults to ensure the normal production capability.
â— Flexible production capacity The ability of the system to operate economically when the production volume changes. This is particularly important for manufacturing systems that organize production based on orders.
â— Expansion flexibility When the production needs, you can easily expand the system structure, add modules to form a larger system capacity.
â— Operational flexibility The ability to use different machines, materials, and technological processes to produce a series of products and the same product, and the ability to use different processes for processing.
â— Process flexibility First, the ability to adapt to changes in products or raw materials when the process flow is unchanged; Second, the difficulty of changing the corresponding processes in the manufacturing system to adapt to changes in products or raw materials.
â— Product flexibility: First, the ability of the system to produce new products very economically and quickly after the product is updated or completely turned over; second, the ability to inherit and be compatible with useful features of the old product after the product is updated.
â— Maintenance flexibility adopts multiple ways to query and handle faults to ensure the normal production capability.
â— Flexible production capacity The ability of the system to operate economically when the production volume changes. This is particularly important for manufacturing systems that organize production based on orders.
â— Expansion flexibility When the production needs, you can easily expand the system structure, add modules to form a larger system capacity.
â— Operational flexibility The ability to use different machines, materials, and technological processes to produce a series of products and the same product, and the ability to use different processes for processing.
The flexible manufacturing system is an automated manufacturing system that is managed and controlled by computer integration and used to efficiently manufacture small, medium, and large-volume parts of various varieties. it has:
â— Multiple standard manufacturing units, CNC machine tools with automatic loading and unloading functions;
â— A set of material storage and transportation system, which can transport workpieces and tools between the clamping stations of the machine tool;
â— A set of material storage and transportation system, which can transport workpieces and tools between the clamping stations of the machine tool;
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