The Latest High Quality Carton Printing Solution: Diniton Precision Prints

â–  Precision Overprint Accuracy â–  Powerful and Flexible Order Receiving Capability, Adapting to Large, Medium, and Small Orders â–  Long-lasting consistent print quality â–  Low cost, low scrap rate â–  Wide range of carton sizes â–  High yield, fast speed, and high return â–  Fast low-cost change orders â–  Automated on-line production, perfect corrugated strength, beautiful appearance â–  Simple process flow and concise production technology management â–  Eco-friendly and energy-saving

These are the comprehensive requirements put forward by the carton market today for the majority of carton manufacturers. It can be said that anyone who can achieve the above requirements to the greatest extent can win the competitive carton market.

The British Diniton precision carton printer, known as Rolls-Royce in the press, can meet the above comprehensive requirements at the same time. In the European carton market, which requires extremely high print quality, 85% of cartons are produced directly from corrugated paper. Diniton's "precise post-printing" method is adopted by many customers, such as Smurfit, Kappa, Mondipak and other large carton groups.

Accurate overprint accuracy

Relative to web or sheet paper, the speed, direction, and vibration of corrugated paper are extremely difficult to control. In the process of multi-color overprinting, most current carton printers, even including many brand-name printers, cannot guarantee sufficient multi-color overprint accuracy and can only print simple patterns. Therefore, when printing high-precision corrugated cartons, many users did not use the most reasonable method.

Diniton's corrugated box printers use the classic mechanical design process to design offset printing presses with the standard of offset presses. The overprint accuracy of each model is the highest in the world. For example, 8-color overprint accuracy of Precision Printing Fast Horse and Precision Hercules can reach ±0.20 mm, 8-color overprint accuracy of Blue Wizard can reach ±0.15 mm, and 8-color overprint accuracy of “king of precision printing”. Up to ±0.10 mm, fundamentally solved the "overprinting problem" that the carton factory has been facing. And this overprint accuracy is

Diniton's mechanical structure automatically guarantees that it is a "fool-type" operation mode, and users do not need to perform complex mechanical parameter adjustment.

Another important factor that affects print quality is the control of print pressure. Different from other printing methods, flexographic printing transfers ink to the cardboard by flexible dots. During the high-speed transfer of paperboard, it is necessary to maintain the relative stability of the paperboard, so that the fine dots fit the rough surface of the corrugated paper with the best pressure, so that the smallest dot diffusion is achieved and the fine pattern is truly restored. Diniton's precision pressure control allows the flexo dot to touch the corrugated surface in the most gentle way, as if printing on air. The clarity of its outlets and the vividness of its designs are amazing. The level of sophistication allowed the regional director of the Mondipak Carton Group to believe that the “Blue Wizard” they use is the true “top craft master” in the global carton printer.

With such precise mechanical properties, it can be widely adapted to the precise and high-quality printing of 50-150 lines/inch plate. The paper box produced by DiNidun Machinery has overprinting accuracy and visual effects that often mislead users into thinking that it is an offset product: the color saturation is saturated, and the strong three-dimensional impression and visual impact exert the visual advantage of ink printing to the extreme. Users can use their precise features to perform a variety of special printing, or security printing.

Powerful and flexible ordering ability to adapt to large, medium and small orders

The carton market has always been coexistence of large, medium and small orders, while small and medium orders will follow the market. The carton factory should also adapt to market changes and be able to flexibly accept orders in various batches. Facts have proved that for most carton manufacturers, it is not practical to place their hopes on a steady stream of large-scale orders.

Diniton's precision post-printing has a great deal of tolerance for orders. As large as tens of millions of batches, orders as small as hundreds of thousands, or even tens of thousands or thousands, can be produced at a lower cost. Being able to accept orders of almost all types on the market ensures that the company has a stable and broad source of orders. The survey on carton packaging in domestic supermarkets shows that at present, China's demand for higher-quality print cartons can be printed by Diniton's precision printers regardless of the batch size.

Long-lasting consistent print quality

Long-lasting consistent print quality comes from long-lasting mechanical life. It is relatively easy for a machine to provide high accuracy when it is new. However, it is very difficult for machinery to provide high-precision printing performance for several decades. Some machines perform well when they are "proofing," but performance is greatly reduced in actual production, failing to meet users' expectations.

Diniton succeeded in achieving long-lasting precision. The accuracy of mechanical overprinting was not only achieved within the first year or two of the mechanical use. The permanent design of Rolls-Royce allowed the accuracy of overprinting to be as long as a few decades. Lasting. In 2002, the Holland plant of the Smurfit Carton Group used a 15-year-old “Hydroprint Hercules” to sell high-grade meat products on the shelves to sell cartons. He was awarded first place in the European Flexo Contest, which shows Dionyss Overprint. Accuracy of durability. The Diniton machine produced in 1924 is still working.

The "longevity" of machinery can allow users to reduce the actual depreciation of machinery, extend the actual depreciation period, and reduce the pressure of equipment depreciation. If this is the only option, equipment investors can enjoy huge benefits.

Low cost and low scrap rate

The post-printing method itself does not require a large amount of printing waste, and Diniton's “printing Hercules” and “Blue Wizard” models all adopt automatic printing parameter management, and can memorize printing parameters of 10,000 cartons. At the time of repeat orders, almost one sheet was printed and the scrap rate was close to zero.

Corrugated paper is directly printed. Because the paper is already fixed on the paperboard, there is no problem of rising scrap rate caused by misalignment, paper stretching, or misalignment. Usually the biggest waste of carton printers is caused by printing problems, especially overprinting. The valuable thing about Diniton precision presses is that the mechanical structure of the jujube has absolutely guaranteed the accuracy of overprinting, and it is difficult for you to make it inaccurate!

The savvy carton practitioners are very clear that the biggest cost for a carton factory is actually raw materials such as paperboard and ink, and a one percent increase in reject rate will cause huge losses. Taking an annual output value of one hundred million yuan as an example, a 1% increase in the scrap rate will result in a loss of nearly one million yuan. Therefore, for the meager industry such as the carton, the control of waste products cannot be ignored. It is no exaggeration to say that the survival and development of a carton plant depends to a large extent on the ability to control waste products.

Diniton's "precise post-printing" control of waste products is unmatched by other means. Such a low scrap rate has enabled the carton plant's profit margins to increase substantially, making it a powerful weapon for carton makers to win profits and decisively win the market. With lower unit production costs and control of scrap rates, Diniton's “precise post-printing” has reduced average production costs by 20% to 35% over other methods.

Wide carton size range

The Diniton machine's width can be as long as 4300 mm from 1700 mm. It can print small paperboards as small as 440 mm wide and as large as 4300 mm wide; it can be from micro-thick corrugated sheets up to only 0.50 mm thick. Multi-layer heavy-duty corrugated sheets up to 9 mm in thickness, or “cardboard” boxes of 0.5 mm to 2.5 mm, regardless of the size and thickness of the carton, are formed in one piece, eliminating the need for two-piece connections and covering virtually all of the corrugated boxes on the market. And to fill the market gap for thick card carton printing. In Europe, this thick cardboard box is used as a waterproof package for certain products (such as seafood, meat, etc.).

Diniton machinery can also be used to print "plastic corrugated cardboard". This new type of packaging is used in Europe and America to make waterproof packaging, or to produce billboards. With such a wide range of specifications, it can accept a large number of alcohol containers, beverage containers, food containers, medicine boxes, fruit containers, cosmetic boxes, toy boxes, electrical boxes, plastic corrugated boxes, cardboard boxes, billboards, and various types of exports. Product packaging box with high quality profitable orders.

High output, rapidity, high return

Diniton machines automatically set quickly in 45 seconds. Under the premise of guaranteeing high-precision overprinting, the printing speed is as high as 250 sheets/minute, and it is possible to take advantage of its ultra-wide format to perform "one out of two", "one out of three", and one out of multiple. The carton printing has doubled the production capacity, and it has an annual production capacity of tens of millions of high quality cartons. To undertake large-scale beer boxes, dairy products, beverage boxes and other orders, whether it is production, or delivery, can be described as easy to operate, easy and flexible, free and easy. Estimated by the current price of cartons in China, Diniton Machinery can complete the output value of billions of yuan per year for the carton factory, and can generate tens of millions of yuan in gross profit, or a net profit of more than 10 million yuan. The investment in equipment can be in one to one. Complete recovery within two years.

Fast low-cost change orders

"Small and medium-sized batches, varieties, and changes" to meet the increasingly personalized, rapidly changing packaging needs. In addition to the flexographic material, the Dniton Machinery's change order has almost no other cost. The five-color unit can be changed in 10 minutes, and the printing plate can be partially modified as required. Such a low-cost, quick change of orders has become a "super magic weapon" for carton plants to win all kinds of quality orders.

For large milk, beer, and beverage companies with large cartons, Diniton's powerful combination of "high quality printing" + "low waste rate" + "low cost quick change order" is the most preferred solution. With regard to "low-cost quick change orders," large-scale dairy, beer, and beverage companies do not need the reason of jujube due to market competition, and any company may launch timely new products in order to adapt to changes in the market, or for anti-counterfeiting and other requirements. The more attractive, or more difficult to imitate counterfeit packaging patterns or boxes. Diniton's fast and flexible “low cost replacement” can do just that.

Automated in-line production, excellent corrugated strength, fast and accurate molding

The gentle pressure of Diniton Precision Machinery ensures that the corrugated iron is well-protected and formed in one piece without the need for two-piece binding, so the load-bearing compressive strength of the carton is effectively guaranteed. Because the pressure is soft and there is no tension control problem, the grammage required for the production of the paper in the actual production is the lowest; due to the flexographic printing, the requirement for the flatness of the paper surface is more tolerant than other printing methods. Only these two items can reduce the cost of paper by 15% to 25%, and it can truly take advantage of the low weight and high strength of corrugated boxes.

Because there is no problem of dimensional error, the molding process can produce fine-looking cardboard boxes whether it is in-line or off-line die cutting, lithographic die-cutting, slotting and stacking, or in-line folding and tacking. Really realizes high-volume, automated, fast and flexible on-line production.

Simple process flow and concise production technology management

This kind of "one-step" high-quality carton printing method has enabled the carton factory to reduce the types and quantity of equipment needed, thereby reducing the total investment and production links, and reducing the difficulty of production technology management, reducing the number of personnel Configuration.

Diniton's design philosophy is to "allow users to operate the most sophisticated machinery in the simplest way." Users can sometimes print high-quality cartons that they could not imagine before after just a week of training. Due to the user-friendly operation interface and simple and clear operation steps, the user can even receive training while taking orders.

Environmental protection and energy saving

The ink flexographic printing method eliminates the emission of harmful waste gas and liquid waste, and meets the environmental protection requirements that are increasingly valued by the world. The environmental protection printing method is popularly welcomed by the market and supported by policies. Whether it is the international market or the domestic market, the demand for high-quality environmental protection cartons is constantly increasing.